Did you read the title in Arnold Schwartzenegger’s voice? Just wondering, because that’s how I wrote it.
After building my first FIFO can rack, I realized I’d need another, and decided it was high time for me to post a tutorial. I thought about the modifications it needed and designed the whole thing in SketchUp. Then, one morning last week, I gathered my materials and set up Buttercup, my beloved table saw. I even asked Mr. December to take a good photo of me cutting the material.
I was going to explain to you how I upcycled my IKEA PAX drawer dividers from my old closet to serve as the dividers between rows of cans, and how I cut dadoes (grooves) in the shelves to hold the dividers.
Even when one of the boards slid sideways during cutting (note to self: ALWAYS double-check to make sure the guide fence is locked!) and I ended up with some dadoes that looked more like the mark of Zorro than a straight line, I was still committed to the tutorial.
But then I aligned, glued, clamped, and screwed everything, and my mistake became glaringly obvious: the top shelf was too narrow. Where it should have let just one can drop through, it had space for at least two.
Mr. December heard my frustrated moan and my cry of “OH, COME ON!” and laughed. Then he came out of his office to see what the fuss was about and he laughed some more. And that’s when I gave up on making this thing a tutorial.
I fixed it, in the end, by adding a small strip of wood to the back of the top shelf. You can see it in this photo:
Instead of being a relatively quick project with nothing but simple assembly once the pieces were cut, the can rack became a labour-intensive piece of work. I didn’t have the wherewithal to drag Buttercup back out to make dadoes on that tiny piece of wood, so I used my acrylic cutter blade to carve into the plywood. Then I used a flat-headed screwdriver to pry out the top few layers of wood, so the dividers could fit into the slots.
Finally finished, I carefully slid the whole thing into the shelf it was destined for… and discovered that I’d made it about three inches too short. $#!%!!!! I could have fit a whole ‘nother row of cans in there! At this point my confidence in both the ease and quality of this build was shattered.
The rack works, and it makes Mr. December inordinately happy to look at (I picture him walking in there after a tough work meeting and taking a deep, cleansing breath at the sight of his stockpile,) so in that sense it’s a success. My plan for a tutorial, on the other hand, was not. The whole process was a lot less Instructables and a lot more Fail Blog than I thought.
But if you’re a crazy survivalist prepper with a large family, or if you’re married to one, you could make one of these with only some IKEA drawer dividers, plywood, trim, a table saw, lots of glue, some clamps, and a Perspex cutter. And if you manage it in under 8 hours, send me a picture, will you?